A New Angle on Cabinet Hardware

We are adding new pieces to our Morphic collection of cabinet pulls and will soon be launching new pages on our website to include these new additions. However, the Covid-19 challenge and the resulting home- work environment has hampered our progress so we will be releasing a preview of these new pieces as they are cast and photographed.

Morphic Corner Cabinet Pull

The new Morphic corner pull was designed as a 90° angled piece  that can be positioned at the top or bottom of upper or lower cabinet doors. The pull was designed to be non-directional and the 90° angle means that it will work on left or right-handed doors to form an easy to hold ergonomic pull. Math savvy readers should not confuse the handing of a door with the angle of the pull which is always a 90° right angle regardless of the way it is positioned on a door. Apparently, even if the pull is positioned at a 9:00 clock position and therefore left facing it is still a right angle! Thankfully doors have an easy to understand logic, if the hinges are on the left as you face the outside of the door then it is a left-handed door and vice versa.

 Process

The piece began as a sketch and from there it materialized as a three-dimensional pattern. The pattern was used to create a one-part rubber mold and   melted wax was poured into it  to create wax facsimiles. From here the waxes were shelled, fired and finally invested with molten metal. When cast in stainless steel we will be offering this in a brushed durable and easy to clean 316 stainless steel. We will also be making it available as a bronze casting for those seeking a warmer look for their kitchen cabinetry.

Orchid Cabinet Pulls and Custom Variations

Orchid Cabinet Pulls custom variations

Our kitchen is home to a couple of orchid plants and the beautiful yellow Phalaenopsis is currently blooming. Like many, we find ourselves in awe at the incredible beauty and variety of this amazing family of plants and love to see them in their natural setting as was the case when we hiked in the mountains above Hanalei Bay during our trip to Kauai in September 2016.
This wonderful orchid was the model for both the spray orchid pull as well as the single orchid knob. Coincidentally we are being commissioned to adapt the spray so that it can be used with a more pronounced direction to act as a left or right pull and so that it can also be used vertically as a door pull.

While we may later decide to make 2 new patterns so that 2 permanent molds can be made for future castings, at this point we have decided to adapt each wax and will make the requisite number of left and right facing pieces and vertical pieces that will be then shelled and invested with bronze. The final pieces will be nickel plated to compliment the décor of the kitchen.
The flower section of the spray was designed to face upward making the pull horizontal and perfect for use as a drawer pull. Drawers unlike doors are not typically thought of in terms of their handing but we decided for this custom order to make a new pull that was the mirror image of the original which would result in a new right facing pull. The “handing” of the pull in this case is an aesthetic decision based on the direction of the stem and it’s buds and what appears most natural. In the image below we have marked the direction and handing for all 4 pieces.

Colorful Cabinet Knobs and Pulls

As we come to the end of Spring in the Hollywood Hills, I wanted to capture the stunning and intense richness of the flora that flourishes in my neighborhood. The resulting photos show just how diverse and abundant the plant life is in my hood. My hope is that these images will sustain me as the drabber hot days of summer role in.

My appetite for color was no doubt influenced by a recent order from Nob Hill Hardware for scarab cabinet pulls finished with a hot maroon patina, a reference not to the intensity of the color but to the method of application. Most of our door handles are typically finished with an oil rubbed light or dark cold patina but our cabinet pulls are frequently ordered in red, green and yellow patinas. The bronze pull is heated with a blow torch and different pigmented oxides are applied with a brush to the surface of the bronze, a task that is easy to describe but difficult to perform and one that requires a very steady hand.

Jasmine and red bougainvillea are entwined in this floral bouquet.

These Yellow flowers have the same spongy texture as the succulents that they crown.

We offer 2 sizes of scarab pull, the one pictured here is 1 ¾” wide x 2 ¾” high and the larger piece is 2 ½” wide x 3 ¼” high. Both are cast in solid bronze and are hefty weighing .75 and 1.5 lbs. respectively.

Silver cabinet pulls for a Luxury London Residence

Silver and gold are unusual choices for cabinet handles but when integrated into a credenza design they can become the finishing touch. Our first silver plated pulls were commissioned by interior Design Anna McPherson when she was with the international developer Candy & Candy. On that occasion we silver plated our dragonfly, geckos and frog handles. More recently Anna has used silver plating to add sparkle to our sycamore leaves for a custom credenza being made by the furniture craftsman, Thomas James in Worcester, England.

Plant cabinet knobs and pulls

While Martin Pierce designed these leaves to function as left and right pulls, each was made as a unique cabinet handle, reflecting the reality one finds in nature where no 2 leaves are identical.

The first sycamore leaves were made for the Ascot armoire, a limited edition piece that Martin Pierce Furnishings our sister company makes. The armoire as you can see is decorated with a scene of autumnal leaves rendered in gold leaf and glazed with layers of translucent pigment. The handles were simply buffed and left as natural bronze to provide a subtle compliment to the leafy scene.

To add depth to the bronze leaves we add a dark patina to the buffed metal and re-burnish select areas on the edges and higher sections and then we oil and wax the surface to help fix the finish.

For a more dramatic colorful finish we use a brown chemical patina which needs to be applied to a hot surface which we achieve by heating the piece with something akin to a blow torch.

Sycamore from our Plant Collection

Creating custom cabinet pulls and knobs

We have recently been commissioned by a home owner and a designer to create custom cabinet knobs and pulls for their respective bedroom and kitchen. The designer approached us with the task of creating 3 styles and sizes of cabinet knob to replace and supplement the ones in the home owners period property. In this case the existing original pieces were in excellent condition and could be used as patterns for a sectional mold that was constructed in silicone rubber.

The second commission was to create a completely new cabinet pull that would use the client’s distinctive family cattle brand as a model for the cabinet doors and drawers. The client did not have a physical piece that could directly be used to form a mold, but he did have a pdf file of the family font and from this we were able to create a 3D CAD model.

CAD File Created Using Client’s Font File

Both projects will be poured in stainless steel using the lost wax method rather than using 3D Stereolithographic printing. As the molds for both projects are relatively simple one-part molds the upfront costs for design adaptation and mold creation were relatively low and added little to the per unit cost of the pulls. The number of units ordered was also modest ranging from 50 to 75 pieces, but it will be was enough to cover the cost of pouring a smaller crucible of steel.

First Waxes Created from New Mold Ready to be Shelled

Golden Door Handles

While we have on occasion silver plated our designs thereby earning the description of luxury door hardware, the appearance of opulence can be achieved in silicon bronze. We often visualize bronze door handles in darker more antique oil rubbed finishes but cast silicon bronze has much richer golden tones. Bronze is an alloy consisting primarily of copper with varying amounts of silicon, zinc and iron and trace amounts of other metals and metalloids including aluminum, manganese and phosphorous.

While the high amount of copper gives the bronze casting its rich color, the remaining components combine to make the bronze a strong, durable and rust resistant alloy. The strength of the cast bronze and its dense pore free surface allow us to achieve a highly polished finish that looks like gold.  We first started using this high polish finish with our cabinet frogs in an effort to emulate the silky glossy appearance of tree frogs which were the inspiration for their design.

Lately we have started casting pieces from our contemporary Morphic collection in bronze rather than stainless steel. When cast in bronze these Morphic cabinet pulls take on a decidedly Moorish quality.

Modern Door Pulls Morphic

However, while bronze does not rust it does tarnish over time and if left un-sealed with develop its own unique patina with tones ranging from dark bronze to green depending on the chemical properties in the surrounding air. However, very much like silver ware the piece can be re-buffed or polished to bring back the sparkle. If the piece is a door handle then daily use will also buff the areas that are constantly being touched. 

Looking Forward to 2017 With New LED Lighting

We are looking forward to a new year with new products and with new ventures which we wanted to preview in the last days of what proved to be an interesting and creative year.

Through-out 2016 Martin Pierce has been busy designing, sculpting and developing prototypes for his new LED illuminated door handles, cabinet pulls and sconces. It would be an understatement to say that this has proven to be a multi-faceted challenge but thankfully our work has been rewarded and just before the Christmas break we received the great news that our products had received UL approval. We will write more about this process in upcoming posts.

Dragon Egg Sconce with LED Light

In 2017 we will be photographing and making videos of these new pieces and our hope is that designers will share these with their discerning clients. To further that goal in 2017 we will be partnering with the well-established Interior Design site www.interiordesign.net and their partner Architonic to launch our new illuminated door handles as well as our new door hardware so that designers can easily access this material on this site as well as on our home site.

In 2017 we will be represented in Moscow by EMPORIO.RU. a showroom known for luxury hardware brands. We were approached in late 2016 by Mikhail Grigoriev, general director of EMPORIO RU who was drawn to the craftsmanship and detail of our castings and who was searching for more original works that are not available in Russia. We are looking forward to this new venture and to working with such a well-respected showroom with offices in Moscow and St. Petersburg and with projects both within Russia and abroad in Monaco, France, Switzerland and even here in the US.

Emporio.Ru can be reached through their site at: www.emporio.ru