We hope for a brighter future and a new beginning for America.
Inspired by the inauguration and the hopes that it represents we spent a few hours today creating a flag using orchid pulls and our raven sculpture as symbols for a new beginning.
Wishing you all a very Happy and Well Thanksgiving. We have created a collage of festive leaves using our Vine cabinet pull and have created a new font from our Orchid pulls, a creative pleasure to celebrate this time of year.
Orchid cabinet pulls nickel plated over solid bronze
Following on from last week’s post I will be showing how we tackle the task of changing the direction of an orchid cabinet pull from left to right. Down-stream we will be making a new mold that will allow us to create a right facing orchid stem directly from the mold with each wax section emerging from the mold as a component for a right facing pull. Until demand warrants the time and cost of making a permanent mold we will need to re-work the stem and flower sections at the wax stage to create a new right pull. This process will be repeated for each pull ordered and as we have 8 pulls to make with each pull requiring 3 wax sections, we will be investing a considerable amount of time modelling by hand all 24 wax sections. The waxes will then be shelled with silica and eventually will be melted out in an autoclave and fired to create a hollow shell which will be invested with molten bronze. The wax that is burnt out is the reason this casting method is often referred to as “lost wax” casting. Rather than making wax replicas one could map the original left pattern to create a file for a right pull and then print each section or possibly the complete piece as a 3D print. To create the print, successive layers of photo-reactive resin are built up and allowed to solidify, a process that would also take hours. Given the extremely detailed nature of the pull the 3D print would still require some cleaning up before it could be shelled, making it a less viable method of production.
Left to Right: Flower 2 parts, Assembled in wax, Front View, Profile View
In Photoshop it is easy using the edit function to flip an image horizontally so that it is shown as the mirror opposite and so change a left directional piece to a right in directional one. However, in the real 3D world this would not work and in the case of the orchid stem rotating the pull right would result in the 2 flower heads facing down making for an upside- down pull. To achieve a right facing pull the curve of the sprig as well as the flower heads and buds need to be cut and re-positioned.
Orchid Components - left facing buds and flowers re-positioned and shaped to become right facing
Orchid Cabinet Pulls custom variations
Our kitchen is home to a couple of orchid plants and the beautiful yellow Phalaenopsis is currently blooming. Like many, we find ourselves in awe at the incredible beauty and variety of this amazing family of plants and love to see them in their natural setting as was the case when we hiked in the mountains above Hanalei Bay during our trip to Kauai in September 2016.
This wonderful orchid was the model for both the spray orchid pull as well as the single orchid knob. Coincidentally we are being commissioned to adapt the spray so that it can be used with a more pronounced direction to act as a left or right pull and so that it can also be used vertically as a door pull.
While we may later decide to make 2 new patterns so that 2 permanent molds can be made for future castings, at this point we have decided to adapt each wax and will make the requisite number of left and right facing pieces and vertical pieces that will be then shelled and invested with bronze. The final pieces will be nickel plated to compliment the décor of the kitchen.
The flower section of the spray was designed to face upward making the pull horizontal and perfect for use as a drawer pull. Drawers unlike doors are not typically thought of in terms of their handing but we decided for this custom order to make a new pull that was the mirror image of the original which would result in a new right facing pull. The “handing” of the pull in this case is an aesthetic decision based on the direction of the stem and it’s buds and what appears most natural. In the image below we have marked the direction and handing for all 4 pieces.
