Bumble bee cabinet knobs and bumble bee door knobs

We have completed casting our new bumble bee cabinet pull which was developed in response to the popular demand shown for our much larger bumble bee door knob. In an earlier post we documented how the original pattern and molds were created and now we are pleased to share photos of our first pieces which were patinaed in a dark finish and then sealed with oil and wax. As with all of our cabinet hardware the patina and how it is applied is an artistic process and one where we spend a lot of time deciding how best to bring out the details of each piece, where to add and remove color to create shadows and highlights, which parts to burnish which to make dull.

Bumble bees unlike honey bees do not produce a surplus of honey that can be harvested, and they do not live-in large colonies in symmetric organized hives. The bumble bee instead creates its nest opportunistically by using tree holes, rodent nests, leaf litter to form a seemingly disheveled dwelling. The nests may be easy to miss as they use leaves, animal hair and grass to create a layer of insulation to regulate the temperature of their dwelling and prevent it from overheating.

We chose the bumble bee over the honey bee for our hardware designs as its rotund shape makes it easy to grip. The honey bee, by comparison has a slender abdomen and pointed wings and a body shape that is closer to that of many wasps. Not surprisingly as insect lovers we also have 2 styles of wasp which for the non-purist can be paired with the bee to make a cabinet hardware  statement.

New Cabinet Pull Direction for 2021

In 2021 we will be gradually be re-formatting our website so that our unique cabinet knobs and pulls can be viewed in greater detail and from different perspectives. This project started in 2020 and it has been quite an undertaking requiring each piece to be photographed several times, then clearly outlined in Photoshop and re-created as a dimensional diagram. We hope the result will allow viewers to appreciate the beauty of each pull and see how each is installed with either a single mount or double screw mount. The new pages will go live when all 70 pieces have received this attention so these posts will be a preview of what is to come.

Our cabinet pulls have been reorganized according to their style and on the number, we could fit onto one page for each collection. The size of the page did present a real challenge when it came to plants and creatures with somewhat arbitrary collections for flowers and plants and animals and flying creatures, but our hope is that viewers will be sufficiently inspired to browse all pages and not be deterred by categories.

The dragonfly is the piece we chose to represent our flying creatures and he/she is attached to with a single screw from the back of the cabinet drawer into the center post which is pre-drilled and screw ready, yes, all of our cabinet pulls come with screws.

The Hedgerow branch pull is attached with 2 screws also applied from the back of the cabinet drawer at a distance of 3 ½” between the centers of the screws. Many of our cabinet pulls can be adapted for surface mounting from the face of the piece but you will need to check with us to see if this is possible for the piece you are considering.

Gold Cabinet Pulls or Polished Bronze?

When is gold truly gold and when is it polished bronze? This is a tongue in cheek question and the answer reflects (pun intended) the high luster and jewel like appearance of polished bronze.
While we do occasionally gold plate our door hardware and while this clearly adds value to the item, for many, the appearance of gold is what is needed to create an accent to cabinetry.
Bronze is an alloy containing copper and this is what makes it a golden color. Copper and Gold are both elements on the Periodic table Cu and Au respectively and while they are both malleable and were used by early man they differ considerably in terms of scarcity and hence cost. A visit to https://www.jlab.org/ revealed that the “name Copper comes from the Latin Cuprum meaning “from the Island of Cyprus” which is where the Romans obtained the majority of their copper ore. The name gold comes from the Sanskrit word Jval and the Anglo-Saxon word gold.” Gold and bronze are both very soft mediums and in the case of silicon bronze tin and silicon are adding to copper to create a harder more durable alloy.

Frog Cabinet Pulls Polished Bronze

To create a highly polished surface the casting goes through 3 stages of progressively finer buffing;
First, we buff it using a high strength non-woven nylon disk on a mechanized buffing wheel, as the disk is not woven it is pliable and can buff irregular shapes. The material of the disk contains aluminum oxide a mineral that makes sharp very fine cuts into the surface of the bronze which helps to create consistent brush marks over the entire surface. We use a medium grit disk made by Standard Abrasives.
The piece is then hand polished using a 400-grit fine wet/dry sandpaper.
Lastly, we buff the pull on a cloth buffing wheel. Buffing compound is applied to the edge of the rotating cloth disk and when sufficiently coated the pull is pressed against the edge of the disk to create a high luster.

Polynesian Inspired Cabinet Knobs

I recently stumbled upon early drawings that Martin Pierce did when commissioned to create a series of Hawaiian door and cabinet pulls for a residence in Kailua-Kona. In this post I will focus on how he developed the Double Headed and Single headed bird knobs.

When commissioned the scope of design for the cabinet pulls was to create 2 types of knob one 6”W x 2”H for the drawer fronts and the other 2”W x 2”H for the cabinet doors in a style loosely described as “nature based Hawaiian”. There were no other parameters which left the creative field open for birds, fish, people and plants as design starting points. Martin decided to proceed in 2 directions with a plant theme and a bird-animal theme, the former resulting in the orchid collection and the latter with 2 bird head knobs. For the bird knobs Martin turned to surfing the web looking for examples of Polynesian folk art and what he came away with was an image of highly stylized geometrically detailed work. With these thoughts he focused on the heavy beaked Takahe bird found in New Zealand, the most southern point of geographic area that makes up the Polynesian islands. This ground living bird has a rather thick head and thick beak and using this as the end of the drawer pull he designed geometric semi circles spreading out from the eye to depict swells of feathers that also look like breaking waves.

With the cabinet knob the beak and eye remain the focal point of the design but here a spiraling sea shell is used to form the birds tail.

Colorful Cabinet Knobs and Pulls

As we come to the end of Spring in the Hollywood Hills, I wanted to capture the stunning and intense richness of the flora that flourishes in my neighborhood. The resulting photos show just how diverse and abundant the plant life is in my hood. My hope is that these images will sustain me as the drabber hot days of summer role in.

My appetite for color was no doubt influenced by a recent order from Nob Hill Hardware for scarab cabinet pulls finished with a hot maroon patina, a reference not to the intensity of the color but to the method of application. Most of our door handles are typically finished with an oil rubbed light or dark cold patina but our cabinet pulls are frequently ordered in red, green and yellow patinas. The bronze pull is heated with a blow torch and different pigmented oxides are applied with a brush to the surface of the bronze, a task that is easy to describe but difficult to perform and one that requires a very steady hand.

Jasmine and red bougainvillea are entwined in this floral bouquet.

These Yellow flowers have the same spongy texture as the succulents that they crown.

We offer 2 sizes of scarab pull, the one pictured here is 1 ¾” wide x 2 ¾” high and the larger piece is 2 ½” wide x 3 ¼” high. Both are cast in solid bronze and are hefty weighing .75 and 1.5 lbs. respectively.

Nature an aid to designing long door handles

Nature an aid to designing long door handles

Having the luxury of enjoying a solitary walk in the Hollywood Hills with 50 minutes free from the demands of technology one’s mind is able to consume the smaller details that otherwise would go unnoticed. I do mean smaller details as without a scale reference it can be impossible to judge the size of a flower from a photograph, so would you be surprised that the buds of the flowers shown below are less than .25”? While Martin Pierce tries to be true to nature when it comes to realism and to the scale of his lizard and butterfly hardware, he often employs considerable latitude when designing plant door handles or cabinet knobs as can be seen in the larger than life daisy flower knob.

We are presently developing a series of long door handles for both hospitality and residential projects and to create functional pulls that are easy to grip and meet ADA standards we are using considerable artistic license. Working with a narrow 1.5” diameter our creative canvas is extremely limited, so we are looking to nature for ideas. As the door pulls will be 60” in length the initial designs have been for vertical and elongated filigree but by segmenting the pull into decorative and non-decorative areas we are able to create vertical bands of decoration and these will be more geometric and abstract.

The elongated floral designs are being sketched and will be reviewed soon before a final selection is made.

Hedgerow Custom Cabinet Pulls - a new direction

We really enjoy working with creative designers and Bonnie McIntire is one of our favorites in this select group. A couple of years ago we had the pleasure of working with Bonnie and created a hybrid entry door set that combined the willow and lizard collections to produce a Willow Bark entry knob set for a Bel Air residence. This was not an obvious combination of styles, but the result was a playful balanced pairing.

Willow Door Knob Bark Back-plate

The Willow theme continued through to the kitchen where willow cabinet knobs provided the stopping point for rows of hedgerow branch pulls. While the branch pulls functioned well as pulls for opening drawers, one bank of drawers were situated in a high traffic area where there was little room to pass and to reach the upper cabinets. Unlike cabinet knobs, pulls are generally not self-contained and often the end of the pull for aesthetic balance extends beyond the mounting post and can in confined areas catch on tea towels etc.

Tree Cabinet Handles for other relatives see plant cabinet knob and pulls

When we cast our pieces, we make a wax model and if the number of pieces is not daunting we can make modifications to each wax piece at this stage before the pieces are shelled and cast in bronze. In this case we shortened the top of the pull so that it ended at the mounting post and re-worked the textured indentations and shape to retain aesthetic balance. The result will be a pleasing variation of the branch pull and one that will work with the existing screw holes. If the number of pieces or the amount of labor had been greater then we would have made a new original to incorporate these changes and then created a new mold.

We will keep you posted as we proceed to cast these pieces in bronze.

Creating custom cabinet pulls and knobs

We have recently been commissioned by a home owner and a designer to create custom cabinet knobs and pulls for their respective bedroom and kitchen. The designer approached us with the task of creating 3 styles and sizes of cabinet knob to replace and supplement the ones in the home owners period property. In this case the existing original pieces were in excellent condition and could be used as patterns for a sectional mold that was constructed in silicone rubber.

The second commission was to create a completely new cabinet pull that would use the client’s distinctive family cattle brand as a model for the cabinet doors and drawers. The client did not have a physical piece that could directly be used to form a mold, but he did have a pdf file of the family font and from this we were able to create a 3D CAD model.

CAD File Created Using Client’s Font File

Both projects will be poured in stainless steel using the lost wax method rather than using 3D Stereolithographic printing. As the molds for both projects are relatively simple one-part molds the upfront costs for design adaptation and mold creation were relatively low and added little to the per unit cost of the pulls. The number of units ordered was also modest ranging from 50 to 75 pieces, but it will be was enough to cover the cost of pouring a smaller crucible of steel.

First Waxes Created from New Mold Ready to be Shelled

Orchid cabinet pulls - from wooden origins to bronze gems

As any orchid lover knows, these seductive clever plants have over time developed both their beauty and ingenuity to lure pollinators. The color and shape of each family type is used to seduce particular types of pollinators to them, be they bees, birds, moths or flies. The bright colorful orchids use their red, yellow and orange patterned flowers to attract day time pollinators while browner duller orchids use their powerful scent, not always pleasant, to attract nocturnal visitors like moths. Orchid families are further defined by their shape and this too determines the type of pollinator. The Cochiloda family for example has a narrow long lip that is easily accessed by the hummingbirds’ retractable tongue. By comparison the Cypripedium family have a flattened rim to their bulbous lips which makes a prefect landing spot for bees and insects.

Orchids have always been one of Martin’s favorite plants and back in 1979 he sculpted an oversized 3’ sculpture with an imaginary orchid carved in cherry wood and with a realistic bee carved in ebony. More recently Martin has created a more realistic bronze orchid flower and stem as cabinet pulls. The orchid flower, while relatively small is one of our most difficult and time-consuming pieces to make. Based on the anatomy of the Phalaenopsis family the flower has 3 sepals, 2 petals, a protruding lip and a central column. To do justice to the detail and depth of the orchid, the flower is cast from 3 molds to create 3 castings, one for the sepals and petals, a second for the bulbous lip and a third for the inner column. When making a sprig of orchids a total of 7 individual castings are welded to create this 8” wide pull.

For a more in-depth analysis of how different orchids and their pollinators have adapted to each other over time to create a mutually beneficial relationship follow the link below.

Orchid Cabinet Pull one of our Plant Cabinet Knob and Pull Collection

https://www.bbg.org/gardening/article/orchids_and_their_pollinators

Mushroom Cabinet Knobs and Pulls

When is a mushroom a cabinet knob and when is it a cabinet pull?  Until last week I thought the question was at best a case of semantics and at worst a case of pedantry, but I stand firmly corrected as the wrong word choice can result in oblivion. I am not alas an expert in the field of SEO but when describing our cabinet accessories my primary focus has been on the design element, in this case mushrooms, with my secondary focus being the shape of a piece, if round a knob, if vertical or horizontal, a pull.

Mushroom Cabinet Pull

What had not occurred to me is that the word “mushroom” has on the internet come to mean button mushroom shape and so all manner of cabinet knobs that have no resemblance to a mushroom happily populate the image section for this search term.

Why does this bother me, have I perhaps been eating the wrong mushrooms?  Rest assured my concern has nothing to do with what I have been ingesting but has a lot to do with becoming frustrated with searches that come up short on fungi.

Thankfully there are some very talented and tenacious designers like Suzanne Childress  out there who know a mushroom pull/knob when they see one and who take the time to search through the maze to find the right piece for their client. My sincere thanks to Suzanne for finding our elusive pieces.