Paso Robles Tree Inspiration

We recently escaped the urban scene of Los Angeles and took a brief camping trip into the rolling hills of Paso Robles. As many know, this area is a frequent haunt for Martin Pierce  and was the inspiration for his collection of wine cellar door handles and vine cabinet pulls.
For this visit we decided to camp and pitched our tent in the undeveloped acreage of  absentee friends who wisely were escaping the heat. The experience was challenging with  temperatures ranging from 101 degrees during the day to an almost bearable 80° at night. When the heat proved too much we drove to Cambria where the marine fog engulfed the coastline creating a chilly 70° temperature. The fog plays a critical role in the surrounding foliage bringing moisture to the trees and grasses of Paso Robles 30 miles in land.
Lichen on the local live oak trees plays a key role in this ecosystem providing food, shelter and nesting materials to deer, mice, squirrels and other mammals. Lichens are not, as I mistakenly thought, a type of plant but rather a remarkable organism made of algae and fungus that obtain all their nutrients from the air rather than soil. The fungal aspect of this organism provides a structure for the algae and the algae provides food for the fungus. Like plants, lichens use the sun through a process of photosynthesis to convert the food to energy in return giving back valuable oxygen. Lichen also removes pollutants in the air by trapping larger particles and absorbing smaller particles of nitrogen and sulfur.

Our mornings often began with the sounds of Nuttall woodpeckers tapping tree trunks to find grubs as well as suitable larders for acorns harvested from the live oaks. A more generic woodpecker was the model for our woodpecker door knocker that also functions as a door pull.

Playful Positioning of A Woodpecker Door Knocker

The bark of the live oaks has a beautiful texture and their inspiration is clear to see in the backplates and escutcheons of the lizard collection of door handles.

Playful Positioning of A Lizard Entry Lever

Limited Edition Door Handles

Limited Edition Door handles
We are a limited production company making finely detailed hand-made door hardware but our grapevine heroic door handle is a limited edition and here we examine both concepts.

All of our hardware is made using the lost wax method of casting and each piece is always chased by hand and finished by hand, which is a production process that simply does not work for industrial manufactures making 100’s or thousands of door handles. As artisans we are able to focus on smaller quantities which ensures that we can produce high quality unique and we hope more interesting pieces. In this sense our work is similar to that of the boutique or small winery who by virtue of their size are able to put more care into their craft than larger wineries.
Continuing the analogy the Grapevine Heroic door pull is akin to a small celebratory edition of wine where the number of bottle is limited to a few cases. The door pull was designed as a statement piece for wine collectors and is scaled for large wine cellar doors. The pull is made with the same care as any other piece but it’s scale, design and complexity warranted the added value of a finite edition of 100 pieces. Being 42” high and with 3 intricate sections the waxes are made personally by Martin Pierce who shapes and refines the smallest of details so that each piece is truly unique. Each piece is numbered and signed by Martin at the wax stage and we are currently at number 15.

Our hardware designs evolved from our work as furniture makers where we offered limited editions for the Vine Highboy (100) Aspen Buffet (30) and Aspen armoire (50).
The small number of the edition and the price point ensure that the edition will take several years to complete with each piece being fresh to the artists eye.

Using a heated scalpel and hand chisel Martin removes small imperfections from the wax

Luxury Door Hardware is Defined by the Details

By choosing the lost wax method of casting and by casting only in silicon bronze or stainless steel we have by virtue of the casting method and type of alloy created door handles that are expensive. However, our focus on hand finished details from “chasing” the bronze castings to skillfully and slowly adding patina justifies the price tag. As a case study I have photographed the wine grotto door handles that I mentioned in a prior post.

When assembled each escutcheon plate with lever weighs 4lbs and measures 4” W x 14”H and all of it is silicon bronze not a precious material since it is not exactly rare, but certainly an expensive quality metal. Bronze is an alloy that flows well, and this makes it a perfect medium to capture the fine details and undulations of vine tendrils and leaves of this back-plate and lever. Once cast the bronze pieces need to be refined by hand to remove any debris or surplus metal that has attached to the surface and this done by using metal chisels and grinders through a process called “chasing”. After the larger imperfections have been removed the entire back-plate and lever are buffed with series of buffing tools with the grit of each becoming progressively finer until the bronze is free of abrasions and tool marks. The pieces are then ready to be immersed in a cold patina which reacts with the bronze to oxidize it and turn it black. The degree of darkness is determined by the length of time the piece is immersed and once achieved the piece is then neutralized in water to halt the chemical process.

Marked in Green Areas to be Chased Final piece after refining and with patina

Now the true artistry begins as we rework the piece to create highlights by buffing the surface in select areas thereby sanding through the patina to re-expose the golden bronze.

When is a wine cellar a grotto?

If this sounds like a punch line to a joke, then please do let me in on the joke.

The answer maybe “When you live in Texas”.

I had a lovely conversation this week with a resident of Texas and since we both have accents and are soft spoken I spent a good 3 minutes believing I had misunderstood when she had asked if we made hardware for wine grottoes, eventually I confessed my ignorance and my vocabulary has now grown.

Turning to Wikipedia I discovered that the word comes from the Italian “grotto” and the French word “grotte” both meaning either a natural or man-made cave or cellar not surprising given that both countries have been making wonderful wines for centuries.

Next I turned by attention to the back set of the door that was being custom made in maple with a proposed back set of 2 3/8”. The back set is the distance from the edge of the door to the center point of the back plate or escutcheon. The wider the back plate the deeper the back set will need to be. The center of the back plate is where the lever or knob will be positioned or in the case of a locking door it will also be where the cylinder face is positioned. The handle set components are centrally positioned on the back plate to give symmetry to the trim. The handle set is then positioned on the door stile and if sufficiently wide will be centered but if space is tight it may be positioned closer to the edge of the door.

Door latches and locks are made with standard back sets with 2 3/8” and 2 ¾” being common for tubular latches and 2 ½” and 2 ¾” being common for mortise locks.

The Grapevine entry lever set has a standard back plate that is 4” with the center being 2”. If the door was built with a bore hole for lever/knob at a back set of 2 3/8” then this would leave a mere 3/8” clearance from the outer edge of the back-plate to the edge of the door an area that will often be caught by the door’s stop which is why we recommend a 2 3/4” back set. For doors that have already been drilled for a 2 3/8” back set we do offer a narrower 3 3/8” back plate with a 1 11/16” center.

Wine Cellar Door Hardware

We are expanding our collection of wine cellar door hardware and have just designed a small cabinet pull that will function more as a cabinet knob.

The design was sketched by hand at full scale and from both the plan and front views.

The vine knob at 2 ½”W, 1 1/2” was designed for cabinet drawers and as a complimentary piece to the larger 6 ½” vine pull.

The small scale of this piece enabled Martin Pierce to carve it from a block of blue wax manufactured by Ferris® being a wax designed for use with high speed machines as well as steel carving chisels.

The outline of the knob was drawn with a felt tip pen onto the face of the block of wax which was then cut out on a band-saw. The individual leaf segments and fine leaf outline were cut using a slow moving scroll saw. Martin then carved the fine veins and shaped the leaf contours using 3 types of chisel and an improvised hand scraper made from a band-saw blade.

Many of Martin’s chisels were acquired when he was an apprentice wood carver and they were made by legendary William Marples & Sons in Sheffield, England. The chisels were forged from the finest Sheffield steel and they maintain their sharpness even when cutting dense hardwood.

For the carving enthusiasts and hobbyists amongst you can read more about the superlative chisels that were made by William Marples by visiting http://www.williammarplesandsons.com

Rio Grande is a good source for the blue carving wax

New Grapevine Door Knob Added to Wine Cellar Door Handle Collection

Our grapevine door handle collection has, until now, focused on capturing the gnarly quality of vine stems and the distinctive serrated shape of their leaves, with less attention on the grapes themselves.  This focus worked well for creating long door grips and horizontal door levers but was not well suited for a door knob.  

Grapevine Door Handles

With this in mind, we began work on a new vine door knob and in our July 12th post  shared with you how Martin Pierce created detailed  perspective drawings as guidelines for his 3 dimensional wood pattern. The pattern was carved in basswood, sealed with primer and used to create a 2 piece hollow core mold. Red wax was poured into the mold and several wax replicas were made. The wax facsimiles were then coated with successive layers of fine ceramic slurry to form an outer wall and the pieces  were baked to form a rigid ceramic shell.  Once baked, the ceramic shells were  heated in a de-waxing  autoclave and steam was  pumped into the shell to remove the wax. The wax was then  filtered, cleaned  and  recycled for future use. The de-waxed shell was subsequently invested with molten bronze and after cooling, the gates that delivered the fluid metal were ground away and the bronze casting was ready to “chased” or refined by hand.

Seven weeks later and we have now machined our first castings, added the spindle and  internal springs, fitted our existing vine leaf back-plate and finished by hand our first pieces.  We hope you like this new addition to the collection.

Paso Robles A Destination Place for Wine Enthusiasts

As spring drifts to summer so we drifted north 350 miles to the still green countryside of Paso Robles.  We have been re-charging our culinary and artistic batteries in this delightful countryside for 15 years and have seen it change from an agricultural community to an  acclaimed wine making hub.

While some may debate the merits of such intense viticulture and the orderly tidiness that now characterizes much of the scenery, few would contest that the region is home to some of the best wineries in the state.

As the wineries have grown so has the breadth of wines now grown with the historical Zinfandel now co-existing with Syrah’s, Grenaches and Tempranillo varietals. As a white wine imbiber who shuns chardonnays I have been thrilled to see that Sauvignon Blanc and Viogniers  are gaining audience awareness and acceptance even amongst those who are fond of their oaky siblings.

However what I had not realized until this visit was how the wineries have now sought to attract customer by serving gourmet meals often locally sourced. The case in point was to be found on Vineyard (aptly named road in the Adelaida district) when we stumbled upon Opolo Winery in search of lunch and for a very modest sum feasted on roast lamb tacos served with tomatillo and red salsa and corn tortillas. The roasted meats all paired wonderfully and surprisingly with their Albarino white wine which was full bodied with slightly sweet citrus tones. The view from the wineries hilltop marquis was also stunning and the breeze it offered was a welcome relief for what proved to be one of the hottest Sundays this year.

Grapevine Door Handles

If you are planning a trip to Paso Robles you may  help navigating your way through the200 wineries it now boasts but  help is on hand courtesy of www.pasorobleswineries.net where you can download a complimentary map.

Yet another early grape harvest for California wineries

History has a way of repeating itself.  Back in August of 2013 we wrote about the early grape harvest and the reasons for it (weather related) and it appears that the grape growers in California are experiencing yet another early harvest blamed, you guessed it, on the weather.  KCRA better explains the situation but the lack of any real spring season this year has a lot to do with it and it is the earliest harvest the industry has seen in the past six years.  The good news is that an early harvest can produce some delicious wines so we all have something to look forward to!

We often share our love of the Paso Robles wine region and the wines they produce.  In fact, the beauty of this region is what originally inspired our Grapevine collection of custom hardware.

This collection includes two different styles of entry way hardware as well as interior levers and cabinet and door pulls.  This versatile design can be utilized in both commercial and residential installations and will provide that all-important detail to any project.

To view the Grapevine group as well as our entire collection of architctural hardware, please visit our site at www.martinpierce.com.

Designers can visit the showroom located at:

5433 W. Washington Blvd.

Los Angeles, CA  90016

323 939 5929

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A year in review for Martin Pierce

As the year draws to an end we thought it might be fun and interesting to take a quick look back at some of the new products we introduced in 2014. We began the year in a colorful way with the introduction of our Morphic entry door pull with a new hot patina color added that we debuted at the 2014 HD Expo.  This new option makes further customization of this piece possible for all of your hospitality and commercial clients.

Sculpture was the word of the year for Martin.  From the very interesting custom door hardware designed for a private wine cellar and modeled after the client's artwork to our very personal bust of our beloved pup, Iris, Martin created several new pieces for our clients as well as for our personal use.

We gifted a dear friend with this sculpture of her three-legged dog Dale.  Needless to say, she was delighted.

The beauty of the wood's grain is apparent on the completed bust of our Iris.

The artwork that inspired the design of our client's wine cellar doors

and the completed hardware with the unique feature of being double-sided.

And Martin continues to work on the Jay sculpture

We traveled quite a bit during the year seeking both design inspiration as well as much needed breaks from a very full schedule and were happy to share interesting details of these trips with you; in particular our dream trip to Barcelona Spain to view Antoni Gaudi's architectural masterpieces.

We are excited to begin a new year so stay tuned for new and exciting projects and products.

To view our entire collection of architectural hardware, please visit our site at www.martinpierce.com.